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Kiln Control System by Future Design Controls
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FDC-730-K6C Kiln & Pallet Heat-Treat Control System

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Optional Analog Input / Output Card
Assembly

The FDC-730-K6C from Future Design Controls is a powerful and reliable kiln control system engineered for precision temperature management in dry kilns and pallet heat-treat applications. This all-in-one controller integrates a 7-inch color touch screen with embedded SCADA software, eliminating the need for an external PC and providing intuitive operation right out of the box.

Common Features
  • Low Cost compared to legacy MRC7000 and newer PC Systems
  • Easy to Use Touch Screen Interface with Help Screens for every view
  • Data Logging all Temperatures
  • Alarm Monitor & Alarm History file
  • Security & Operator Audit Trail
  • LAN: Remote Access, web page, SMS/Text upon alarm, FTP & more
  • Configurable as Kiln, Heat Treat or combination unit.
  • Enable only the required features
Features: Dry Kiln
  • Easy to Enter, Edit & Run Schedules
  • All Kiln Data shown on main View
  • Schedule Names 16-character alphanumeric
  • Base unit offers up to 4 temperature inputs, 2-dry, 1-wet & 1-core RTD sensors with option of up to 6 additional RTD sensors typically to monitor core samples with dump cycles
  • Fan Direction Configurable Time & Dwell
  • Digital Input Logic for multiple functions
  • KilnView PC Software to connect to multiple Kiln Control Systems
Features: Pallet Heat Treat
  • Easy to Operate
  • All Heat Treat Data shown on main view
  • Control of Chamber Temperature or Lowest Pallet probe
  • Data Log file includes Sterilizer Cycle Information
  • Auto Printout at end of cycle on PC is available

Key Benefits

  • Versatile Operation Modes: Configurable for dry kiln, pallet heat-treat, or combination kiln and heat-treat control.
  • ISPM-15 Compliance: Fully meets global heat-treat requirements for pallet sterilization.
  • Integrated SCADA Software: Embedded Windows-based platform requires no external computer or additional software.
  • Comprehensive Data Management: Historical data, audit trails, and alarm logs stored internally with optional FTP or USB backup.
  • Remote Access & Monitoring: Built-in VNC server, FTP client, and web server for real-time visibility from any connected PC or device.
  • OEM Customization: Future Design Controls offers proprietary adaptations including moisture sensors, multi-zone logic, and advanced data analysis tools.

 

Powerful Features for Industrial Kiln Applications

  • Temperature Control: Supports up to 10 temperature inputs (RTD or thermocouple), with flexible configuration for dry bulb, wet bulb, and core temperature control.
  • Relay & Analog Outputs: 24 relay outputs and up to 5 analog outputs for heat, vent, spray, and fan control.
  • User-Friendly Scheduling: Manual or automatic modes with ramp-to-setpoint capability; store hundreds of schedules with up to 99 stages each.
  • Secure Multi-Level Access: Three configurable security levels with full operator audit trails.
  • Alarm Management: Real-time and historical alarm tracking with optional email/SMS alerts to up to 30 addresses.
  • Data Logging: Internal 4GB memory stores multiple years of temperature, event, and alarm data.
  • PC Connectivity: Optional Modbus RS-485 interface supports up to 16 controllers via Future Design’s KilnView software.

Network and Remote Access Features

  • Web Page Server: View kiln and pallet heat-treat data securely through a standard web browser.
  • Remote Access Control: Access and operate the touch screen remotely via embedded VNC.
  • FTP Transfer: Automatically upload data files to a remote FTP server for archiving and analysis.
  • Email & SMS Alerts: Instant notifications of alarms or system events.

Hardware & Configuration

Each FDC-730-K6C system includes:
– 4 temperature inputs (expandable to 10)
– 24 relay outputs and 15 digital inputs
– 2 standard analog outputs (expandable to 5)
– Built-in power supply, connection cables, and memory storage
– 7-inch color touch screen interface
– 1GB–4GB internal data storage (no moving parts or hard drives)

Optional configurations support fan speed control (relay or 4–20 mA), forward/reverse/dwell timing, and integration with circular chart recorders or third-party controllers.

Cost-Effective and OEM-Ready

With a low total OEM cost, the FDC-730-K6C delivers unmatched capability at a fraction of the price of third-party PC/PLC solutions. It’s the ideal choice for kiln builders, pallet manufacturers, and industrial OEMs looking for a rugged, scalable, and easy-to-use control platform.